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木工機械解決方案

木工軸承工作現狀分析

高轉速

砂光機漲緊輥軸承在拋光時，轉速可達 2800r/min；

要求長壽命

要求軸承長期無故障運行；

間歇式交變負荷

在拋光木料時，由于木料的不平整性，軸承需承受間歇式的交變負荷。

環境高污染

在木料加工過程中，會產生大量的粉塵和木屑，軸承工作環境非常惡劣

福山軸承對木工機械的解決方案

基于木工機械現場經驗和調查反饋，福山公司有一系列針對性的解決方案。并研發出木工機械專用軸承。

軸承材料

采用國內高純度軸承鋼，提高軸承的穩定性，使軸承壽命可延長 30%以上；

適配的潤滑脂

采用高品質的電機油脂及潤滑技術，使軸承壽命和可靠性得到有效的提高；

改善的密封結構

針對木工機械使用工況，研發出木工軸承專用密封圈，具有輕扭矩，高防塵，不松動的特性，并獲得專利版權；和同規格的軸承在相同的條件下做防塵試驗，其防塵性能提高了 45%。

軸承溝道的優化設計

軸承溝道參數的優化調整及特殊的加工工藝，減少溝道的摩擦系數，改善了潤滑油在工作過程中的合理分布，使其在高轉速下仍然可以保持有效的潤滑和較低的噪音水平

Woodworking machinery solutions

Analysis on the working status of woodworking bearings

High speed

When the bearing of the tensioner roller of the sander is polished, the speed can reach 2800r/min;

Long life required

Long-term trouble-free operation of bearings is required;

Intermittent alternating load

When polishing wood, the bearing needs to withstand intermittent alternating loads due to the unevenness of the wood.

High environmental pollution

In the wood processing process, a large amount of dust and wood chips will be generated, and the bearing working environment is very harsh

Fukuyama Bearing's solutions for woodworking machinery

Based on the woodworking machinery field experience and survey feedback, Fukuyama has a series of targeted solutions. And developed special bearings for woodworking machinery.

Bearing material

Use domestic high-purity bearing steel to improve the stability of the bearing and extend the life of the bearing by more than 30%;

Suitable grease

Adopt high-quality motor grease and lubrication technology to effectively improve bearing life and reliability;

Improved sealing structure

According to the working conditions of woodworking machinery, the special sealing ring for woodworking bearings has been developed, which has the characteristics of light torque, high dustproof and no loosening, and has obtained the patent copyright; it is dustproof under the same conditions as the bearings of the same specification. Dust performance increased by 45%.

Optimal design of bearing raceway

The optimized adjustment of bearing channel parameters and special processing technology reduce the friction coefficient of the channel and improve the reasonable distribution of lubricating oil during the working process, so that it can still maintain effective lubrication and low noise level at high speeds.

傳動系統解決方案

傳動系統軸承現狀分析

要求長期平穩的運行
在物料傳送過程中，非計劃停機會限制物料輸送效率，甚至會影響產品交期或延誤客戶行程，這就要求軸承具有高可靠性
低噪音
工人在靠近傳送系統的地方工作時，噪音會通過聽覺器官作用于大腦中樞神經系統，對人的身心健康造成危害，需有效的控制噪音的危害，降低噪音污染；軸承作為傳動系統的關鍵部件，需要其長期處于低噪音平穩運轉
運行環境惡劣
在傳動過程中，無論是傳送骯臟、磨蝕性的煤炭、金屬和水泥，還是干燥、灰塵較多的谷物，污染物會經常破壞軸承的密封，導致軸承過早失效，影響整個傳動系統的運轉

傳動過程中要求低污染
傳動過程中，要求軸承具有良好的密封性能，以免潤滑脂外漏污染產品；同時需能有效的防止雜物侵入軸承內部
特殊使用場合要求不同的使用性能
例如熱處理設備，在物料的傳送過程中局部位置高溫，軸承必須能在其環境下安全可靠運轉，具有良好的耐高溫性能；在港口的物料傳送過程中，由于港口高濕度海鹽的腐蝕性能，要求軸承具有良好的耐腐蝕性能。

傳動系統軸承現狀分析FSB

通過在傳動系統行業的經驗和廣泛的知識為后盾，FSB 針對您所面臨的問題，結合我們的產品提供全方位的解決方案。

軸承結構的優化設計及高水準的加工控制

軸承的內部結構進行了優化設計及嚴格的加工精度控制；軸承座選擇優質的材料，通過高水平的鑄造工藝及專用加工設備，使軸承上不會作用異常的負荷，從而提高軸承的整體安全性能，保證軸承長期低噪音、平穩運轉。

獨特的密封結構

針對不同使用環境，我們具有不同的密封結構，能有效的避免雜物侵入軸承內部，使整條傳動系統長期平穩運轉；同時可以有效的防止潤滑脂外漏污染產品。

良好的耐高溫性能

超過普通軸承使用溫度范圍的工況，我們選用合理的潤滑脂、適宜的密封材料及優化的軸承內部結構，使軸承在其溫度范圍內，仍能處于最佳狀態運行；針對低轉速、高溫的使用環境，我們開發了浮動端專用軸承，以避免軸受熱伸長使軸承承受異常載荷。

良好的耐腐蝕性能

針對潮濕、弱酸堿性、頻繁沖洗等使用環境，軸承表面經過特殊處理，使其具有出色的耐腐蝕性。

多樣的產品結構

FSB 擁有各種形狀及規格的帶座軸承，滿足您最佳的設計目的，如有特殊設計需求，請與 FSB 聯系，我們能根據您的需求，快速設計并交付給您滿意的產品。

Transmission system solutions

Analysis of current situation of transmission system bearings

Long-term stable operation is required
In the process of material transfer, unplanned shutdowns will limit the efficiency of material transportation, even affect product delivery or delay customer journeys, which requires bearings with high reliability
low noise
When workers work close to the transmission system, noise will act on the central nervous system of the brain through the auditory organs, causing harm to human physical and mental health. It is necessary to effectively control noise hazards and reduce noise pollution; bearings are a key component of the transmission system. It needs to be in low noise and stable operation for a long time
Bad operating environment
In the transmission process, whether it is transporting dirty, abrasive coal, metal and cement, or dry and dusty grains, pollutants will often damage the seal of the bearing, leading to premature failure of the bearing and affecting the operation of the entire transmission system

Low pollution is required during transmission
During the transmission process, the bearing is required to have good sealing performance to prevent the leakage of grease from contaminating the product; at the same time, it is necessary to effectively prevent debris from intruding into the bearing
Special use occasions require different performance
For example, heat treatment equipment, in the process of material transfer, the local location of high temperature, the bearing must be able to operate safely and reliably in its environment, and have good high temperature resistance; in the port material transfer process, due to the corrosion performance of the port’s high humidity sea salt, it is required The bearing has good corrosion resistance.

Analysis of the current situation of transmission system bearings FSB

Backed by experience and extensive knowledge in the transmission system industry, FSB provides a full range of solutions for the problems you face, combined with our products.

Optimized design of bearing structure and high-level processing control

The internal structure of the bearing has been optimized design and strict processing accuracy control; high-quality materials are selected for the bearing seat, through high-level casting technology and special processing equipment, so that no abnormal load will be applied to the bearing, thereby improving the overall safety performance of the bearing , To ensure long-term low noise and smooth operation of the bearing.

Unique sealing structure

For different use environments, we have different sealing structures, which can effectively prevent debris from intruding into the bearing and make the entire transmission system run smoothly for a long time; at the same time, it can effectively prevent the leakage of grease from polluting the product.

Good high temperature resistance

For working conditions exceeding the operating temperature range of ordinary bearings, we select reasonable grease, suitable sealing materials and optimized internal structure of the bearing, so that the bearing can still operate in the best condition within its temperature range; for low-speed, high-temperature In the operating environment, we have developed a special bearing for the floating end to prevent the bearing from being subjected to abnormal loads due to thermal elongation of the shaft.

Good corrosion resistance

針對潮濕、弱酸堿性、頻繁沖洗等使用環境，軸承表面經過特殊處理，使其具有出色的耐腐蝕性。

多樣的產品結構

包裝機械解決方案

包裝機械軸承現狀分析

包裝機械在包裝工業中有著舉足輕重的地位和作用，而軸承作為包裝機械的重要零部件，其適配的選擇，對整個行業影響深遠。

要求結構緊湊
包裝機械結構的局限性，要求軸承在有限的安裝空間內能夠承受足夠的負荷。
要求長期平穩的運行
包裝過程中，非計劃停工會限制生產效率，甚至會影響產品交期，這就要求軸承性能安全可靠。
包裝環境要求低污染
運行過程中，要求軸承具有良好的密封性能，以免潤滑脂外漏，污染產品和包裝；同時需能有效的防止雜物侵入軸承內部。

較寬的溫度適用性
例如充填機械、灌裝機械、封口機械等，這些包裝設備局部位置的工作溫度時刻變化，軸承必須能在其環境下運行安全可靠。
要求具有耐腐蝕性
在潮濕、鹽霧、弱堿性或弱酸性等具有腐蝕性的特殊包裝作業環境中，要求軸承具有良好的耐腐蝕性
特殊場合的高維護成本
在一些特殊場合的包裝過程中，需定期補充潤滑脂，這樣不僅會導致維護成本增加，而且存在潤滑脂泄露、包裝污染的風險

FSB軸承包裝機械的解決方案

憑借在其行業的技術探索以及幾十年在設備制造商和終端用戶領域的技術經驗，我們為您提供綜合性解決方案，減少由于軸承失效帶來的經濟損失。

多樣的產品結構

長期平穩的運轉

軸承的內部結構進行了優化設計及嚴格的加工精度控制；軸承座選擇優質的材料，通過高水平的鑄造工藝及專用加工設備，使軸承上不會作用異常的負荷，從而提高軸承的整體安全性能，保證軸承長期平穩運轉。

獨特的密封性

針對不同使用環境，我們具有不同的密封結構，在滿足使用工況的情況下，更能有效的防止潤滑脂外漏污染產品和包裝，同時避免雜物侵入軸承內部。

溫度適用范圍寬

選用合理的潤滑脂和優化的軸承內部結構，使軸承在較寬的溫度變化范圍內，仍能處于最佳狀態；從而延長軸承使用壽命，降低維保成本。

良好的耐腐蝕性能

針對潮濕、弱酸堿性、頻繁沖洗等使用環境，軸承表面經過特殊處理，使其具有出色的耐腐蝕性。

免潤滑軸承

針對特殊場合的使用，我們設計的免潤滑軸承，消除了頻繁計劃補充潤滑的需求和潤滑脂泄露的可能性，有助于生產商符合衛生要求并獲得 100%操作可靠性；同時提高維保人員的安全性。

Packaging machinery solutions

Analysis of the current situation of packaging machinery bearings

Packaging machinery has a pivotal position and role in the packaging industry, and bearings are important parts of packaging machinery, and the choice of their adaptation has a profound impact on the entire industry.

Require compact structure
The limitation of the packaging machinery structure requires the bearing to bear sufficient load in the limited installation space.
Long-term stable operation is required
During the packaging process, unplanned suspension of labor will limit production efficiency and even affect product delivery, which requires safe and reliable bearing performance.
The packaging environment requires low pollution
During operation, the bearing is required to have good sealing performance to avoid grease leakage and contaminate products and packaging; at the same time, it is necessary to effectively prevent debris from entering the bearing.

Wide temperature applicability
For example, filling machinery, filling machinery, sealing machinery, etc., the working temperature of these packaging equipment changes all the time, and the bearings must be able to operate safely and reliably in their environment.
Corrosion resistance required
In the special corrosive packaging environment such as humidity, salt spray, weak alkaline or weak acid, the bearing is required to have good corrosion resistance
High maintenance costs for special occasions
In the packaging process of some special occasions, it is necessary to replenish grease regularly, which will not only increase the maintenance cost, but also have the risk of grease leakage and packaging contamination

FSB bearing packaging machinery solutions

With technical exploration in its industry and decades of technical experience in the field of equipment manufacturers and end users, we provide you with comprehensive solutions to reduce the economic losses caused by bearing failure.

Diverse product structure

FSB has seated bearings in various shapes and specifications to meet your best design goals. If you have special design requirements, please contact FSB. We can quickly design and deliver satisfactory products to you according to your needs.

Long-term smooth operation

Unique sealing

For different use environments, we have different sealing structures. Under the condition of meeting the use conditions, we can effectively prevent the leakage of grease from contaminating products and packaging, and at the same time prevent debris from intruding into the bearing.

Wide temperature range

Reasonable lubricating grease and optimized internal structure of the bearing are selected so that the bearing can still be in the best condition within a wide range of temperature changes; thereby extending the service life of the bearing and reducing maintenance costs.

Good corrosion resistance

For damp, weak acid-base, frequent washing and other use environments, the bearing surface has been specially treated to make it have excellent corrosion resistance.

Lubrication-free bearings

For special occasions, the lubrication-free bearings designed by us eliminate the need for frequent scheduled relubrication and the possibility of grease leakage, which helps manufacturers meet hygiene requirements and obtain 100% operational reliability; at the same time, it improves maintenance personnel Security.

商用風機解決方案

風機軸承現狀分析

商用風機應用廣泛,但是運行條件惡劣

高轉速
軸承要求更高轉速,可達 3600 轉每分鐘。
要求低噪音、長壽命
噪音影響人體健康,導致客戶投訴,要求軸承長期處于低噪音下運行。
連續運轉
風機經常處于連續運轉的工況,因此要求外球面軸承時刻處于最佳旋轉狀態。
可靠性要求高
軸承作為風機的核心零部件安裝在建筑物的各個位置, 維修費用高。

運行環境灰塵多
風機運行環境灰塵多；裸露軸承易受灰塵侵襲。
位置局限性，難以再潤滑
要求選用正確的潤滑脂和適量的潤滑脂預填充量。
軸承低溫升
由于長期運轉，要求低溫升，否則導致軸承過早失效。

福山軸承對商用風機的解決方案

基于商用風機現場經驗和調查反饋,福山公司有一系列針對性的解決方案。并研發出F系列風機專用軸承。

內部結構優化

針對高轉速的工況,F系列軸承的內部結構進行了優化調整,適應在高轉速的情況下仍然可以保持長壽命,更低的噪音水平。

改善的密封結構

針對風機使用工況,研發出風機軸承專用密封圈,具有輕扭矩,高防塵,不易松動的特性, 并獲得專利版權。

最優化的潤滑

高品質的電機油脂,優化的潤滑通道,保證軸承長期在更低的噪音水平下連續運轉;減少停機時間,降低維護成本。

公差嚴格控制

F 系列軸承芯與軸承座穩定的的公差配合保證了在偏心的工況下軸承平穩運轉。軸承座精準的材質控制保證了在振動工況下,軸承仍然能保持優異的運轉性能。

緊固形式

帶頂絲及偏心套軸承采用專用防松頂絲。

福山軸承商用風機軸承的方案價值

憑借與客戶的密切合作,FSB設計的F系列風機軸承幫您呈現非凡的價值

福山軸承商用風機軸承的方案價值

1:F通過針對風機的應用進行深入研究與實驗,使風機和軸承完美結合,直視時間和工作環境的嚴峻考驗。

2:F系列軸承擁有比標準軸承更長的壽命,提升了風機整體性價比,使風機更具競爭優勢。

3:F系列軸承的高可靠性減少了維護次數,減少停機時間降低維護費用從而提高風機工作績效。

4:F系列的軸承連續運轉下可以數倍于普通軸承的噪音壽命,避免了客戶投訴,提高了客戶滿意度。

Commercial fan solutions

Analysis of current situation of fan bearings

Commercial fans are widely used, but operating conditions are harsh

High speed
Bearings require higher speeds, up to 3,600 revolutions per minute.
Low noise and long life are required
Noise affects human health, leading to customer complaints, requiring bearings to operate under low noise for a long time.
Continuous operation
Fans are often in continuous operation conditions, so the outer spherical bearing is required to be in the best rotation state at all times.
High reliability requirements
Bearings, as the core components of the wind turbine, are installed in various locations of the building, and the maintenance costs are high.

Dusty operating environment
The operating environment of the fan is dusty; bare bearings are easily attacked by dust.
Location limitations, difficult to relubricate
It is required to select the correct grease and the proper amount of pre-filled grease.
Bearing low temperature rise
Due to long-term operation, low temperature rise is required, otherwise the bearing will fail prematurely.

Fushan Bearing's solution for commercial fans

Based on commercial wind turbine field experience and survey feedback, Fukuyama has a series of targeted solutions. And developed the F series fan special bearings.

Fushan Bearing's Solution for Commercial Fan 01

Fushan Bearing's Solution for Commercial Fan 02

Fushan Bearing's Solution for Commercial Fan 03

Internal structure optimization

For high-speed working conditions, the internal structure of F series bearings has been optimized and adjusted to adapt to high-speed conditions and can still maintain long life and lower noise levels.

Improved sealing structure

According to the working conditions of the fan, the special sealing ring for the fan bearing has been developed, which has the characteristics of light torque, high dust resistance, and not easy to loosen, and has obtained the patent copyright.

Optimal lubrication

High-quality motor grease and optimized lubrication channels ensure continuous operation of bearings at lower noise levels for a long time; reduce downtime and reduce maintenance costs.

Strict tolerance control

The stable tolerance fit between the F series bearing core and the bearing seat ensures the smooth running of the bearing under eccentric conditions. The precise material control of the bearing seat ensures that the bearing can still maintain excellent running performance under vibration conditions.

Fastening form

Bearings with top wire and eccentric sleeve adopt special anti-loose top wire.

The solution value of Fushan Bearing's commercial fan bearings

With close cooperation with customers, FSB designed F series fan bearings to help you present extraordinary value

The solution value of Fushan Bearing's commercial fan bearings

1:F Through in-depth research and experimentation on the application of the fan, the fan and the bearing are perfectly combined, looking directly at the severe test of time and working environment.

2: F series bearings have a longer life than standard bearings, which improves the overall cost performance of the fan and makes the fan more competitive.

3: The high reliability of F series bearings reduces the number of maintenance, reduces downtime, reduces maintenance costs and improves the performance of the fan.

4: F series bearings can be several times the noise life of ordinary bearings under continuous operation, avoiding customer complaints and improving customer satisfaction.

扶梯解決方案

扶梯軸承現狀分析

經濟的快速發展和城鎮化進程持續推進,扶梯成為必不可少的運輸工具,市場對扶梯的使用性能也是高度關注:

運行中的輕、重載核

間歇式的人流高峰,造成軸承的沖擊載荷。

要求安全性能

做為人們的日常交通工具,一天二十四小時不停機,如無計劃停機及故障可能導致昂貴的后果,要求軸承必須安全可靠。

舒適性靈活性

扶梯在使用中加、減速必須運行平穩,要求軸承具有低振動、低噪音、旋轉靈活。

維修成本高

扶梯空間局限性,造成維修難度高,要求軸承長壽命。

運行環境差

要求軸承具有良好的防塵、防水密封性能以及較寬的溫度使用范圍。

FSB對扶梯的解決方案

通過在扶梯行業的經驗和廣泛的知識為后盾,FSB 針對您所面臨的問題,結合我們的產品提供全方位的解決方案。

高負荷能力和高精度

軸承的內部結構進行了優化設計及嚴格的加工精度控制,使其在受沖擊載荷的情況下,仍保持高精度和長壽命,從而提高扶梯整體的安全性能。

高密封性

軸承外圈上的密封圈和內圈上的擋圈形成迷宮式密封,可有效防止塵埃、水等侵入軸承內部。同時針對特別惡劣的場合,我們研發的三重密封圈的密封唇能以最佳的緊迫力與軸承內圈接觸,強力阻止外部塵埃、水等侵入軸承內部,延長軸承的使用壽命。

適配的潤滑脂

針對扶梯使用工況,選用適配的潤滑脂,在運轉過程中,軸承的摩擦面容易形成油膜,提高軸承的使用壽命及靈活性。

潤滑脂補充方便快捷

通過軸承座上的油嘴,定期補充潤滑脂,維護簡單快捷,使軸承處于最佳狀態,從而延長軸承使用壽命,降低維保成本。

高剛性、高強度的軸承座

軸承座選擇優質的材料,通過高水平的鑄造工藝及專用加工設備,使軸承上不會作用異常的負荷,從而提高軸承的整體安全性能。

免維護扶梯軸承

FSB能根據客戶使用現場要求,優化密封和產品結構以及油脂來提供免維護扶梯軸承。

Escalator Solution

The status analysis of escalator bearings

With the rapid economic development and continued urbanization, the escalator has become an indispensable means of transport. The performance of the escalator is attracting more and more attention.

Light and heavy loads in operation

Intermittent peak flow, resulting in impact load on bearings.

Requirement of safety performance

As a daily means of transportation, the escalator works twenty-four hours a day without downtime.The unplanned downtime and fault may result in costly consequences, which requires the bearings to be safe and reliable.

Comfort and flexibility

During acceleration and deceleration, the escalator must be operated smoothly, which requires the bearing to be with low vibration, low noise and free rotation.

High maintenance cost

The space limitation of the escalator makes it difficult to maintain and requires long bearing life.

Poor operating environment

It requires bearings to have good dustproof, waterproof and sealing performance as well as wide temperature range.

Escalator Solution from FSB

Based on rich experience and and extensive knowledge in the escalator industry, FSB offers a complete solution to the problems you face in conjunction with our products.

High load capacity and high accuracy

The internal structure of the bearing is optimized and the machining accuracy is strictly controlled, so it can maintain high precision and long life under the impact load, which improves the overall safety performance of the escalator.

High sealing

The seal on the outer ring of the bearing and the retainer on the inner ring form labyrinth sealing, which can effectively prevent dust, water, etc. from invading the inner part of the bearing. At the same time especially in poor conditions, we develop three lips sealing to contact with the bearing inner ring with the best pressing, which prevents external dust, strong water invading into the interior of the bearing and prolongs the service life of the bearing.

Applicable grease

In order to improve the service life and flexibility of the bearing, it is easy to form an oil film on the friction surface of the bearing during the operation of the escalator.

Grease supplement is convenient and fast

The lubricating grease is periodically added through the grease nipple on the housings. The maintenance is simple and fast and the bearing is in the optimal state, which prolongs the service life of the bearing and reduces the maintenance cost.

High rigidity and high strength bearing housings

High quality materials are selected for the bearing housings. Through the high level casting technology and the special processing equipment, the bearing will not be affected by unusual load, which enhances the bearing overall security performance.

Maintenance free escalator bearing

According to customer's site requirements, FSB can provide maintenance free escalator bearings through optimizing sealing, product structure, and grease.

木工機械解決方案

木工軸承工作現狀分析

高轉速

要求長壽命

間歇式交變負荷

環境高污染

福山軸承對木工機械的解決方案

軸承材料

適配的潤滑脂

改善的密封結構

軸承溝道的優化設計

Woodworking machinery solutions

Analysis on the working status of woodworking bearings

High speed

Long life required

Intermittent alternating load

High environmental pollution

Fukuyama Bearing's solutions for woodworking machinery

Bearing material

Suitable grease

Improved sealing structure

Optimal design of bearing raceway

傳動系統解決方案

傳動系統軸承現狀分析

要求長期平穩的運行

低噪音

運行環境惡劣

傳動過程中要求低污染

特殊使用場合要求不同的使用性能

傳動系統軸承現狀分析FSB

軸承結構的優化設計及高水準的加工控制

獨特的密封結構

良好的耐高溫性能

良好的耐 腐蝕性能

多樣的產品結構

Transmission system solutions

Analysis of current situation of transmission system bearings

Long-term stable operation is required

low noise

Bad operating environment

Low pollution is required during transmission

Special use occasions require different performance

Analysis of the current situation of transmission system bearings FSB

Optimized design of bearing structure and high-level processing control

Unique sealing structure

Good high temperature resistance

Good corrosion resistance

多樣的產品結構

包裝機械解決方案

包裝機械軸承現狀分析

要求結構緊湊

要求長期平穩的運行

包裝環境要求低污染

較寬的溫度適用性

要求具有耐腐蝕性

特殊場合的高維護成本

FSB軸承包裝機械的解決方案

多樣的產品結構

長期平穩的運轉

獨特的密封性

溫度適用范圍寬

良好的耐腐蝕性能

免潤滑軸承

Packaging machinery solutions

Analysis of the current situation of packaging machinery bearings

Require compact structure

Long-term stable operation is required

The packaging environment requires low pollution

Wide temperature applicability

Corrosion resistance required

High maintenance costs for special occasions

FSB bearing packaging machinery solutions

Diverse product structure

Long-term smooth operation

Unique sealing

Wide temperature range

Good corrosion resistance

Lubrication-free bearings

商用風機解決方案

風機軸承現狀分析

良好的耐腐蝕性能